TensileTurn CNC – Round Tensile Specimen Preparation Machine

General


The TensileTurn CNC - Round Specimen Preparation is a conveniently sized automatic CNC lathe designed to prepare accurate round tensile specimens to achieve the highest accuracy in tensile results. The TensileTurn CNC features our award winning touch screen tensile milling interface to allow any operator, with or without machining experience, to quickly prepare tensile specimens as per your desired size. By simply selecting a common tensile size from our library of common standards (ASTM, ISO, DIN, etc) or by entering your own dimensions on the touch screen numerical keypad, TensileTurn CNC is ready to machine specimens up to 2" in diameter and up to 16" in length after only a few simple steps.

TensileTurn CNC - Round Specimen Preparation CNC machine also features our complete Carbon software which allows the more experience operators to program the TensileTurn CNC for universal applications for cutting, sanding, knurling, drilling, facing or turning.

TensileTurn CNC can prepare standard round tensile specimens, sub-size specimens, threaded tensile specimens, button-head tensile bars, fatigue specimens and other round testing specimens. The operator is only required to simply load the machine with either round, square or irregular stock.

TensileTurn CNC - Round Specimen Preparation CNC machine allows your laboratory personnel to bypass any wait times with your machining center and prepare their own tensile specimens ready for testing in a matter of minutes. The production of high quality tensile specimens combined with ease of use is what sets the TensileTurn CNC apart. It enables the rapid milling of precisely measured round and button head specimens for superior tensile testing results.

Controller


Our easy to use touch screen controller is equipped with our complete Carbon software. Our control systems include 64 Gb of storage, 4 Gb of RAM, WiFi, Ethernet, USB ports, macro B programming, 254 tool offsets, 126 work offsets, helical interpolation, drilling canned cycles, scaling and mirroring, advanced trajectory planning, cutting edge dual mode cutter compensation, and more. Along with the tensile milling software interface, Carbon also allows the operator to access the MACH4 Industrial CNC Software used for professional CNC Control functions. Our Carbon software is constantly having new features developed, and every TensileMill CNC system includes updates at no additional cost.

Features


  1. 2.2KW Heavy Duty Motor
  2. 3-Jaw Universal Manual Chuck
  3. Tailstock Center
  4. 25L Coolant Tank Capacity
  5. 16” Long and 2” Diameter Capacity

Technical Specifications


TensileTurn CNC
Total connection
3.5KW
Main motor power
2.2KW
Coolant pump power
40W
Capacity
Metric / Emperial
Swing over bed
Ø300mm / Ø11.8"
Swing over cross slide
Ø200mm / Ø7.8"
Center width
600mm / 23.6"
Center height
140mm / 5.5"
Spindle
RPM
300
Spindle nose
1:04
Spindle taper
MT4
Spindle bore
Ø26mm / Ø1.02"
Spindle speed range
30-4000mm / 1.2-157.5"
Lathe chuck
Ø125mm / Ø4.92"
Tool changer
Type
electric
Numbers of tool position
4
Section of tool (Max)
12×12mm / 0.47x0.47"
Travel
X axis
180mm / 7.1"
Z axis
465mm / 18.3"
X axis rapid speed
6000mm/min / 236"/min
Z axis rapid speed
8000mm/min / 315"/min
Accuracy
Position accuracy
X:±0.05mm,Z:±0.03mm / X:±0.002", Z:±0.001"
Repeat position accuracy
X:±0.02mm,Z:±0.02mm / X:±0.0001",Z:±0.0001"
Tailstock
Tailstock taper
MT2
Tailstock sleeve diameter
Ø30mm / Ø1.18"
Tailstock sleeve travel
80mm / 3.15"
Power
Input Voltage
220 V 1ph
Dimensions
Overall dimension (L×W×H)
1590mm x 705mm x 1515mm / 62.5" x 27.75" x 59.65"
Packing size (L×W×H)
1829mm x 945mm x 1845mm / 72" x 37.2" x 72.65"
Net weight/Gross weight
850KG / 1873LB
Tank capacity
25L
Connection Requirements
Pneumatic

Is it possible to purchase the round specimen preparation lathe that was used to prepare our samples?

Yes it is!

At all times, TensileMIll CNC has a few units in house that are used for tensile specimen preparation needs. Over time, the units get sold as demo units. Once the lathe machine is sold, we replace it with a brand new manufactured machine. When you send your samples to be prepared with TensileMill CNC, simply ask us to prepare your specimens on a unit that you will be issuing a purchase order to. Our CNC consultants will reach out to the production team to help you make this happen.

What standards beside ASTM E8 Round Tensile Milling does TensileTurn CNC offer?

TensileTurn CNC comes equipped with a Library of Common Standards, our unique value proposition to all customers.This library comes pre-programmed with ASTM, ISO, DIN and JIS common standards for tensile sample preparation. The real value of the library is the ability to add new standards, remove standards, and update standards with a push of a few buttons and new parameter entries.Beyond the common standards, all TensileMill CNC, Inc’s equipment can be used as a standard CNC Machine for both round and flat tensile sample preparation needs.

Request a quote today and our qualified CNC engineers will be happy to assist you!

We require round tensile mill preparation according to ASTM E9. Can TensileTurn CNC accommodate this?

TensileTurn CNC has the right solution for your round tensile mill preparation needs according to ASTM E9. The machine comes standard with our tensile software which makes your round tensile milling a breeze. Simply secure your sample then click ASTM, then click ASTM E9 and press GO! That is how easy it is to turn any sample.
Contact our CNC consultants today to learn more.

Does TensileTurn CNC round tensile mill machine allow for square stock specimens?

TensileTurn CNC round tensile mill machine allows for both round and square stock specimens. You may choose the optional 4 Jaw Manual Scroll chuck in the optional accessories which allows to secure the square stock for your round tensile milling needs. No matter the specimen you have, we have you covered with our TensileTurn CNC Series for easy round tensile milling.
Request a quotation today to get the right round tensile milling solution for you.

What is the straightness tolerance for the starting blanks to be run correctly and safely on the round specimen preparation lathe?

The rule of thumb is the straighter the better. Ideally, we suggest to be within 0.005" for an accurate lathe procedure.

What makes TensileTurn CNC the leader in easy round tensile milling?

The unique advantage lies in the user-friendly interface.Each TensileTurn CNC machine comes standard with a Tensile Sample Preparation software and a CNC Mach 4 software integrated with the unit.This allows to reach milling results with a push of 2-3 buttons. Since the technology is so easy to use for any level of engineering experience, your TensileTurn CNC lathe machine will deliver the fastest and easiest round tensile milling results. Learn more.

Submit a quote request today and our qualified CNC engineers will be happy to assist you!

What is the optimal solution for fast round tensile sample preparation?

TensileTurn CNC Series offer the optimal solution for fast round tensile sample preparation. The units are equipped to mill various types of stocks for your end result of round tensile sample. TensileTurn CNC Series are user-friendly machines that allows you to reach round tensile milling results in record times. Whether you are milling a square or a round stock, we have you covered with our optional accessories designed to meet your round tensile milling needs.
Contact us to today to learn how TensileTurn CNC Series can be the right solution for you.

I am looking for a cost-effective fast round tensile milling. What is your best recommendation?

Our TensileTurn CNC line of products will be the perfect solution for your fast round tensile milling needs.By telling us the dimensions of your sample, type of stock used, and types of materials with their applicable hardness values our qualified product specialist will be able to provide you the right fit. Contact us today to learn more.

Where does CNC Round Tensile Machine control system come from?

North American manufacturing is the backbone of our economy.TensileMill Flat Tensile Sample preparations and TensileTurn CNC Round Tensile Sample Preparation are assembled and equipped with a state-of-the-art North American controls systems. With multiple locations in USA and Canada, TensileMill CNC’s manufacturing distribution covers North America and the globe.

Request a quote today and our qualified CNC engineers will be happy to assist you!

What type of fixtures and holders does the TensileTurn system take?

TensileTurn Systems takes 1/2" square shank tooling and 3/4" diameter round. There are many different styles and sizes of inserts for your consideration.

Our standard issue tooling is:

  • Ingersoll 3606606 BDJCR08-2C-SH 1/2" RH
  • Ingersoll 3606607 BDJCL08-2C-SH 1/2" LH
  • Ingersoll 6155479 DCMT21.51FM TT8115 .016CR for Steel
  • Ingersoll 5513008 DCGT21.51FL K10 .016CR for Aluminum
  • Ingersoll 6138824 TTER12.7-24-3SH-TB 1/2" SH
  • Ingersoll 6420103 TDT3.18E-1.59 TT9080 .062R
  • Widia 3636529 Top Thread #2 RH 1/2" Shank
  • Widia 3607651 NT2RK TN6010 60D 8-36TPI

Contact us today should you have any additional questions.

Can the TensileTurn CNC prepare specimens from a pipe?

Yes! TensileTurn CNC round tensile sample preparation machine can provide you with custom clamping methods in order to allow the machine to prepare a specimen directly from your pipe! Contact a product consultant today to discuss your specific sample dimensions. Submit a quote request today and our qualified CNC engineers will be happy to assist you!

What is your suggestion for an effective Tensile Sample Preparation equipment for Round Tensile Specimens?

TensileTurn CNC comes equipped with a Library of Common Standards, our unique value proposition to all customers.This library comes pre-programmed with ASTM, ISO, DIN and JIS common standards for tensile sample preparation. The real value of the library is the ability to add new standards, remove standards, and update standards with a push of a few buttons and new parameter entries.Beyond the common standards, all TensileMill CNC, Inc’s equipment can be used as a standard CNC Machine for both round and flat tensile sample preparation needs.

Request a quote today and our qualified CNC engineers will be happy to assist you!

What is the process of putting the center holes in the starting blanks before turning?

The centers are put in another machine, a simple drill press with fixture. The process of center drilling is not automated with our round tensile specimen preparation machines.

There is a process that allows to do the center drilling and the turning within the lathe. This however requires an experienced level operator, because the action is performed with a running spindle. This is a time effective process, however it does require a high level of expertise. Please contact our CNC consultants to learn more.