Ultimate Flat Tensile And Impact Specimen Preparation Machine
Experience unparalleled ease of use with the TensileMill CNC - Classic Upgrade, the world's first flat tensile and impact test specimen preparation machine. Our innovative TensileSoft™ design, integrated with the Fanuc controller, sets a new standard for simplicity, catering to both non-trained and experienced CNC operators.
This versatile unit is perfect for specimens up to 14” (350mm) in length, 2” (50mm) in width, and 0.5” (12.5mm) in thickness. Equipped with an industrial-grade 3.2kW 3HP servo motor, it ensures 0.0003” accuracy and repeatability, accommodating virtually all ASTM, ISO, DIN, and JIS standards. The machine can handle samples up to 60 HRC, and with our triple clamping fixture, it prepares up to 3 sets of 1.0” thick stacks efficiently and accurately every time.
TensileMill CNC MINI - Loading and Unloading Fixtures
TensileMill CNC Classic Upgrade - Impact Specimen Preparation Tutorial
TensileMill CNC MINI - Touch Screen Control Panel Operation
TensileMill CNC Mini - Training and Installation
The World’s First Hybrid CNC Solution for User-Friendly Tensile and Impact Specimen Preparation
TensileMill CNC – Classic Upgrade is the world’s first hybrid system designed for precise and repeatable preparation of both impact and flat tensile specimens, providing a truly comprehensive in-house solution for your testing needs. For added versatility, the Classic Upgrade can be paired with an Impact Notching Machine, enabling the accurate and consistent preparation of multiple U- and V-notch impact samples at the push of a button—fully compliant with ASTM E23 standards.
The TensileMill CNC - Classic Upgrade guarantees perfectly accurate and stable metal impact sample preparation, compliant with ASTM E23 standards and surface roughness tolerances under 75Ra. Designed to save operators up to 90% of preparation time, it can prepare up to 8 samples simultaneously, making it a true game-changer in tensile and impact test specimen preparation.
Additional Benefits
No Surface Grinder Needed
Streamline your process with advanced technology.
Reduced Vibration and No-Chatter
Achieve high-quality finishes effortlessly.
Best on Market Hybrid Specimen Fixture
Securely prepare multiple samples simultaneously. Ability to prepare both Impact and Tensile Specimens
Engineering Report Examples
Features
- Rugged cast iron frame and linear guide ways provide a stable foundation for high-speed machining
- Automatic Oil Lubrication for the Rails and Bearings
- The TensileMill CNC software is regularly updated and expanded. Major changes are notified and updates are performed remotely at no additional cost.
- The software includes a library of preprogrammed ASTM, ISO, JIS, and DIN specimen sizes.
- Easily program your own specimen dimensions by entering the gauge length, width of the reduced section, radius of the filet, total length of the specimen, length of the reduced section, length of the shoulders, and the width of the shoulders.
- The latest FANUC controller allows operators to fully utilize the machine for custom programming of other shapes or parts.
Comprehensive Solution For Metal Sample Testing Preparation
TensileMill CNC - Classic Upgrade is perfect for CNC metal impact test specimen preparation capable of preparing the two most common pendulum impact test specimens of 10x10x55mm and 7.5x10x55mm in compliance with ASTM E23 standards.
For industries requiring reliable metal testing equipment, TensileMill CNC - Classic Upgrade simplifies the Charpy / Izod impact test CNC preparation process, supporting both impact and tensile tests. This makes it the top solution for ASTM E23 compliant specimen preparation.
Designed for precise impact test sample machining, TensileMill CNC - Classic Upgrade ensures every metal specimen complies with ASTM E23. Our CNC solutions cater to all your metal specimen preparation needs, providing a seamless experience for ASTM E23 tests in Ontario. Whether for impact test samples or Charpy test ASTM E23 preparation, TensileMill CNC - Classic Upgrade is your choice for precision and efficiency.
Experience the future of metal testing with TensileMill CNC - Classic Upgrade. It meets and exceeds ASTM E23, optimizing your testing processes with reliable and efficient technology. Enjoy the unique advantage of our 2-in-1 system, capable of preparing both impact and flat specimens with unmatched accuracy.
TensileMill clients can benefit from a turnkey solution for their impact specimen sample preparation by opting for the Notching and Broaching System for V-Notch and U-Notch needs. These motorized solutions will allow you to prepare up to two notched samples at a time in accordance with ASTM standards, with just the push of a button.
Our TensileMill CNC - Classes Upgrade can also do impact sample preparation. The Classic Upgrade model is the first on the market all-in-one solution for tensile specimen preparation and impact sample preparation. The unit also offers user-friendly interface allowing for project versatility.
Technical Specifications
Technical Specifications |
Imperial |
Metric |
|---|---|---|
| Working/ Traveling Area | 15.75 x 15.75 x 8 inch | 400mm x 400mm x 200mm |
| Gantry Clearance (Distance between Gantry and Table Top) | 7.87” | 200mm |
| Spindle Nose Clearance (Distance between spindle Nose and Table Top) | 1.97” | 50mm |
| Spindle Motor | 3.2 KW Water Cooling Spindle | |
| Taper | ER 20 Collet / ISO20 Optional | |
| X/Y/Z Drives | High precision PMI rolling ball screw drives | |
| X/Y/Z Axis Servo Motors | FANUC | |
| X/Y/Z Axis Bearings | NSK Ball Bearings (Precision Grade) – Made in Japan | |
| X/Y/Z Axis Max Traverse Speeds | 10,000 mm/min | |
| Feed Rate | 1-3,000 mm/min | |
| Positioning Precision | ± 0.13 mm | |
| Repeatability | ± 0.02 mm | |
| Coolant Pump Flow | ≥ 20 L/min | |
| Rotating Speed of Spindle | 24,000rpm | |
| Max Torque at Low Speeds | 2.8 N.m | |
| Frame | Heavy Duty Fully Casted Machine Body and Frame on Casters | |
| Controller Interface | Fanuc Touch Screen Controller Upgrade – 10.4” Touch Screen Interface 0i-MF Plus | |
| Table | T-Slot Cast Iron Working Table – Equipped with Standard Flat Tensile Specimen Clamping Fixture | |
| Operating Voltage | 220V / 50/60Hz / 3 Phase | |
| Unit Dimensions: Closed Door (WxDxH) | 59 x 53 x 79 inch | 1500 x 1350 x 2000mm |
| Suggested Floor Dimensions (LxWxH) | 72 x 72inch | 1829 x 1829mm |
| Weight | 2,640lbs | 1,200kg |
Optimized Flexibility and Dimensional Tolerance for Impact Specimen
TensileMill CNC - Classic Upgrade (ImpactMill) is engineered to deliver precise and repeatable results in full compliance with ASTM E23 standards. Designed to accommodate a wide range of starting stock dimensions, the system effortlessly prepares standard 10 x 10 x 55 mm and 10 x 7.5 x 55 mm impact specimens. For 10 mm-wide samples, the system accepts starting widths and gauges ranging from 11.5 mm to 15.5 mm, while lengths can range from 56.5 mm to 61 mm, ensuring flexibility in raw material sourcing. For 10 x 7.5 x 55 mm specimens, it supports 11.5 mm to 15.5 mm on the 10 mm side and 9 mm to 15.5 mm on the 7.5 mm side, with the same generous length tolerance. The machine’s advanced clamping and precision machining capabilities ensure consistent, high-quality sample preparation, streamlining your workflow while meeting the most stringent quality control requirements.
Stay ahead of the competition and optimize your testing processes with the TensileMill CNC - Classic Upgrade. Be a pioneer in your industry by leveraging our cutting-edge technology, enabling your operators to prepare flat and impact tensile specimens with unmatched precision, efficiency, and compliance with ASTM, ISO, DIN, JIS, and other industry standards. Choosing the TensileMill CNC - Classic Upgrade gives you a significant advantage, streamlining your operational workflow and leaving your competitors behind. Don’t miss this opportunity to revolutionize your specimen preparation process and elevate your business to new heights.
Service Plan
Our comprehensive Service Plan includes regular Preventative Maintenance (PM) to reduce downtime, extend equipment life, and maintain testing accuracy.
Beyond standard servicing, we offer expert training and retraining for your quality control team—ensuring staff stay current, close skill gaps, and fully leverage your equipment’s capabilities.
Whether integrating new operators or improving consistency, this added support delivers real value.
Contact your TensileMill representative today to choose the plan that best fits your needs.
