The testing of materials, especially tensile testing, is necessary for guaranteeing the quality and reliability of manufactured products. Manufacturers are able to meet stringent quality standards and assure the safety of their products by using accurate and efficient testing processes. For these goals to be achieved, the use of high-quality testing equipment is crucial. It provides the precision and consistency necessary to validate the integrity of materials used in a broad range of industries.
TensileMill CNC specializes in providing top-of-the-line tensile testing equipment that allows operators of any skill level to achieve the highest manufacturing and testing standards. With our advanced and user-friendly solutions, you can simplify your material testing processes, assuring both precision and efficiency. Through this blog, we will tell you about our company, our most popular products, and who can benefit from partnering with us.
TensileMill CNC: Your Trusted Partner in Material Testing
TensileMill CNC is committed to empowering operators of any skill level to contribute to the highest manufacturing testing standards. Our mission is to offer the ultimate flat and round tensile sample preparation systems. Our high-speed machining centers are designed to prepare the highest quality tensile specimens, providing accuracy and reliability in material testing.
Equipped with our smart and user-friendly TensileSoft™ software interface, our machines allow virtually any operator to control the machining process easily. The Carbon Mach4 controller is also available for universal CNC machining applications. TensileMill CNC provides an efficient and precise solution for flat and round tensile specimen machining.
In addition to tensile specimen preparation machines, we offer a wide range of testing equipment. Our Universal Testing Systems (UTMs) provide accurate measurements for a range of testing requirements, providing exact measurements through precision load cells.
Our equipment is trusted by manufacturers, educational facilities, government bodies, NDT facilities, and laboratories worldwide. We are dedicated to helping our clients achieve accurate and reliable material testing results. If you are interested in a partnership, please contact us. We also encourage you to learn more about each of our products.
Discover Our Best Equipment
The focus of our company is on the provision of modern testers, preparation machines, and other types of products. As a result of our many years of experience, we are confident that our equipment is the best to cover all of the requirements associated with the field of material testing. It would be our pleasure to show you some of the most popular products we are offering so that you can get an idea of our quality and reliability.
TensileMill CNC MINI - Compact Flat Tensile Specimen Preparation Machine
The TensileMill CNC MINI is a compact, high-speed machining center specifically designed for preparing flat tensile specimens. Despite its small footprint, this mini mill offers full CNC machining capabilities. This makes it an ideal solution for both tensile specimen preparation and other machining tasks.
This machine is perfect for precise and repeatable tensile specimen preparation. Its compact size fits into small spaces, while its robust features provide reliable performance. The TensileMill CNC MINI comes standard with a 10" LCD screen equipped with our user-friendly TensileSoft™ software. This interface allows operators to quickly enter the desired tensile specimen size based on industry standards such as ASTM, ISO, DIN and JIS. The software also saves and provides quick access to previously entered specimen sizes and includes a library of preprogrammed tensile specimens.
The standard 2.2kW (3hp) water cooling spindle, along with our designated tooling, guarantees that the TensileMill CNC MINI can efficiently prepare materials in large volumes, including soft, hard, and Inconel materials. The touchscreen controller can be upgraded to the Carbon software interface, expanding the machine's capabilities with features like a 21" touchscreen, 64 GB of storage, 4 GB of RAM, Wi-Fi, Ethernet, USB ports, and advanced CNC control functions. This upgrade transforms the unit into a hybrid tensile sample and CNC machine, offering virtually endless possibilities for professional CNC control functions.
Built on a heavy cast iron frame with linear rails for smooth axis movement, the TensileMill CNC MINI is equipped with a 24,000 RPM ISO20 spindle and high-powered servos, providing excellent machining capability. The tensile software interface makes it easy to prepare high-quality tensile specimens with minimal training, making this machine an excellent choice for testing facilities, manufacturers, and laboratories that require precise and efficient tensile specimen preparation.
TensileTurn CNC - Industrial Upgrade - Round Tensile Sample Preparation Machine
Next on our list, we have the TensileTurn CNC - Industrial Upgrade Model. This is an advanced automatic CNC lathe designed specifically for preparing accurate round tensile specimens. This machine is built to achieve the highest accuracy in tensile testing results, making it an indispensable tool for industrial use.
This system features a touchscreen tensile milling interface, allowing any operator, regardless of machining experience, to quickly and efficiently prepare tensile specimens. Operators can select from a library of common standards such as ASTM, ISO, and DIN, or input their own dimensions using the touchscreen numerical keypad. This flexibility makes the TensileTurn CNC suitable for machining a wide selection of materials, starting with specimen blanks with different finishes. The machine also includes automation capabilities such as an automatic center drilling function.
The TensileTurn CNC - Industrial Upgrade Model is a more advanced version of our Classic system. It features our state-of-the-art TensileSoft and complete Carbon software, providing a user-friendly interface for round tensile sample preparation. This software also allows experienced operators to program the system for universal applications, including cutting, sanding, knurling, drilling, facing, or turning. The machine can prepare standard round tensile specimens, sub-size specimens, threaded tensile specimens, button-head tensile bars, fatigue specimens, and other round testing specimens. Operators simply need to load the machine with round, square, or irregular stock.
One of the standout features of the TensileTurn CNC is its ability to allow laboratory personnel to bypass wait times associated with traditional machining centers, enabling them to prepare their own tensile specimens ready for testing in just minutes. This rapid production of high-quality tensile specimens, combined with ease of use, distinguishes the TensileTurn CNC as a top choice for superior tensile testing results.
Key features of the TensileTurn CNC - Industrial Upgrade Model include a robust granite frame and ball screws that provide a stable foundation for high-speed machining, a stainless steel enclosure, a 3500 RPM 2 HP (1.5kW) motor, an 8-position turret for 1/2" shank OD tools, and 4 boring tool holders for 3/4" shank tools. The machine is also equipped with FANUC Bis 0.5 servos and automated center drilling.
ImpactMill CNC - Ultimate Impact and Flat Tensile Specimen Preparation Machine
Experience unmatched ease of use with the new ImpactMill CNC, the world's leading impact test specimen preparation machine. Combining TensileSoft™ design with the Fanuc controller, this system sets a new standard for simplicity and efficiency in impact test specimen preparation.
The ImpactMill CNC provides efficient and stable metal impact sample preparation, complying with ASTM E23 standards and achieving surface roughness tolerances under 75Ra. Designed to save operators up to 90% of preparation time, it can prepare up to 8 samples in a single cycle, eliminating the need for additional surface grinders.
This machine allows precise preparation of impact and tensile specimens, supporting both Charpy and Izod tests. TensileMill clients can also benefit from the Notching and Broaching System for V-Notch and U-Notch needs, allowing the preparation of up to two notched samples at a time with the push of a button.
Key features include:
- Time and Cost Savings: Reduces preparation time by up to 90% per specimen.
- High-Quality Finishes: Minimize vibration and chatter with TM Fix Technology.
- User-Friendly Interface: Combines TensileSoft™ design with Fanuc controller.
- 2-in-1 Hybrid Solution: Prepares both impact and tensile specimens.
- Industry Standard Compliance: Meets ASTM E23 standards with surface roughness within 75Ra.
The ImpactMill CNC features a robust granite frame, stainless steel enclosure, 3500 RPM 2 HP (1.5kW) motor, and an 8-position turret for 1/2" shank OD tools. The system includes 4 boring tool holders and FANUC Bis 0.5 servos. The touchscreen controller, with Carbon software, offers 2MB of storage, Ethernet, USB ports, macro B programming, and advanced CNC control functions.
TM-EML - Electro-Mechanical Universal Testing System - 50kN / 600kN
The TM-EML - Dual-Column Floor-Standing Universal Testing System offers high accuracy and flexibility, catering to a broad range of metal testing requirements. With a tolerance of ±0.5% of the reading value, this system allows for precise measurements. Its testing capacity ranges from 50kN to 600kN (11,200lbf to 135,000lbf), making it suitable for many applications.
This universal testing system supports a comprehensive array of testing capabilities, including tensile, compression, bending, and shearing. It is compatible with various extensometer solutions for detailed material analysis. The dual-column load frame configuration provides stability and precision.
Among the key features of the TM-EML system include high-speed, low-vibration electromechanical drives, precision pre-loaded ball screws, and linear motion guides for superior alignment. The feature-rich software comes with a pre-programmed library of industry standards, such as ASTM, ISO, DIN, EN, and BS. The system includes high-resolution digital closed-loop controls integrated into the load frame and automatic limit checking for critical parameters like crosshead position, overload, and over temperature.
Specifications for the TM-EML - Floor-Standing Universal Testing Machine:
- Force Capacity: 50kN (11,240 lbf) to 600kN (134,885 lbf)
- Load Frame Configuration: Dual column, floor model, electromechanical
- Typical Specimens: Metals, building components, large fasteners, composites, wood products
- Force Accuracy: ±0.5% of reading
- Position Accuracy: ±0.50% of reading
- Crosshead Speed: 0.001 - 500 mm/min (model dependent)
- Power Requirements: One-phase 220±10% VAC 50/60Hz or three-phase 380±10% VAC 50/60Hz (model dependent)
The control system makes use of USB 2.0 communication for efficient data exchange between hardware and software, offering high communication velocity and multiple communication modes, including control, batch processing, and real-time monitoring.
Longitudinal Polisher ver. TensilePolish GR04 - Automatic Longitudinal Polisher System
The newly developed Automatic Longitudinal Polisher System, which is the latest addition to our product lineup, TensilePolish GR04 from the Material Testing Center, is designed to minimize grinding stress and surface residual stress after turning, milling, and grinding processes. This user-friendly system features an intuitive touchscreen application, making it accessible even for untrained CNC machinists.
The TensilePolish GR04 can polish both cylindrical and flat specimens, assuring compliance with ASTM E466, ASTM E606, EN 6072, and NADCAP standards. It offers customizable polishing parameters such as rotation, force, speed, and active polishing length. The system can switch between four types of sandpaper during the process, providing consistent and high-quality results.
Key Features:
- Automatic Longitudinal Polishing: Achieves consistent results with nonrecurring contact between the specimen and sandpaper.
- Customizable Polishing Parameters: Adjustable rotation, force, speed, and active polishing length.
- Versatile Sandpaper Options: Capable of switching between four types of sandpaper during polishing.
Who Can Benefit from Partnering with Us
Testing facilities and laboratories in many industries can benefit from partnering with TensileMill CNC. Automotive manufacturers can use our tensile testing machines to verify component durability and safety, preventing failures and improving vehicle performance.
Aerospace companies rely on our testing systems for rigorous material testing, meeting stringent safety standards. Our precise and repeatable machines, such as the TensileMill CNC MINI and TensileTurn CNC, help them develop reliable aircraft components.
Educational institutions and research facilities value our user-friendly testing systems for hands-on training and experimentation. Our machines' ease of use and adaptability make them ideal for educational purposes.
Metal fabricators and manufacturers streamline their quality assurance processes with our comprehensive testing equipment. The TM-EML - Dual-Column Floor-Standing Universal Testing System offers versatile capabilities for tensile, compression, bending, and shearing tests, providing assurance that products meet industry standards.
Government and regulatory bodies use our precise testing equipment to enforce safety standards and regulations, which are aimed at ensuring public safety and public confidence when it comes to a variety of products.
Partner with TensileMill CNC for Top Material Testing Solutions
We at TensileMill CNC pride ourselves on being the best potential partner in the field of material testing. Our commitment to providing top-of-the-line equipment and exceptional services sets us apart. With our advanced testing machines and user-friendly solutions, we empower operators of any skill level to achieve the highest material testing standards.
Beyond the equipment showcased in this article, we offer a comprehensive selection of tools designed to meet all your material testing needs. Whether you require tensile or impact specimen preparation machines, universal testing machines, or polishing machines for samples, we have the solutions to improve your testing processes.
If you are searching for reliable and precise testing equipment, we invite you to explore our product offerings on our website. If you are interested in partnering with us or have questions, please request a quote or contact us directly. We are here to provide the support and solutions you need to achieve your material testing goals.