What is the load frame configuration of the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System 50kN / 600kN with Precision Load Cell features a dual-column, floor model, electromechanical load frame configuration. This setup is specifically designed to provide stability, durability, and precision during testing.
The dual-column design increases the machine's structural integrity so that it can sustain high forces applied during tests without compromising accuracy or safety. This is particularly important for consistent results in tests involving high loads. As a floor model, the system is set up on a stable base which further contributes to its overall rigidity and minimizes vibrations that could affect test results. The electromechanical nature of the system offers precise control over force application, allowing for smooth and controlled loading which is necessary for both repetitive industrial applications and detailed research analyses.
This configuration makes the TM-EML system highly effective for an extensive range of testing applications, including tension, compression, and flexure tests, essential for quality control and production testing.
Does the TM-EML - Electro Mechanical Universal Testing System offer single or dual testing zones?
Yes, the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is designed to accommodate single or dual testing zones. This feature allows for greater flexibility in testing applications, enabling users to conduct different types of mechanical tests simultaneously or independently, depending on the specific requirements of their testing protocols.
Having the option for dual testing zones significantly increases testing throughput by allowing parallel tests to be conducted. This is very beneficial in production environments where time efficiency is critical, or in research settings where different materials or test conditions need to be compared under similar loads. The ability to switch between single and dual testing zones also adds to the system’s efficiency, making it a suitable choice for an array of industries, including materials science, engineering, and quality control sectors that require adaptable and reliable testing capabilities.
What types of specimens are typically tested using the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is engineered to test a comprehensive array of materials, each requiring assessment of specific mechanical properties.
Metals: This system evaluates metals for properties such as tensile strength, compression, and elongation, important for understanding how these materials perform under stress.
Building Components: It is used to test structural materials such as concrete and steel bars, assessing their ability to withstand loads and pressures typical of their usage.
Large Fasteners: The system examines the durability and load capacity of fasteners like bolts and screws, which are necessary for structural stability and integrity.
Composites: Suitable for testing composite materials, the system measures characteristics like flexural strength and stiffness, important for applications requiring lightweight yet robust materials.
Wood Products: It tests wood and wood-based products for strength and load-bearing capacities, important for verifying their effectiveness in construction and furniture making.
These testing capabilities make the TM-EML system a comprehensive tool for evaluating the performance and durability of materials for their intended uses, making sure that they meet the required standards.
What are the typical uses of the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML – Electro Mechanical Universal Testing System is used for quality control and production testing. This testing machine is required to verify that materials and products meet specified standards and requirements before they reach the market.
In quality control, the TM-EML machine tests the mechanical properties of materials, such as strength, flexibility, and durability, which helps guarantee that each batch maintains consistent quality and adheres to safety standards. In production testing, the machine verifies that final products meet the rigorous demands of their intended applications, helping manufacturers identify and correct potential defects before products are distributed.
Due to its dual applications for both quality control and production testing, the TM-EML proves to be an invaluable tool in the manufacturing process, contributing to the production process's efficiency, customer satisfaction, and regulatory compliance.
What is the position accuracy of the TM-EML - Electro Mechanical Universal Testing System
The TM-EML - Electro Mechanical Universal Testing System provides 0.50% position accuracy. This level of accuracy allows for precise control and measurement of displacement during testing, which is critical for evaluating materials' mechanical properties accurately.
This high degree of position accuracy is essential for conducting tests where precise deformation or displacement measurements are necessary to understand how materials behave under different loads. It allows researchers and engineers to obtain detailed insights into material elasticity, ductility, and other mechanical properties that are influenced by displacement during stress and strain tests.
The accuracy of ±0.50% is particularly beneficial in fields that require rigorous material performance validation, such as structural engineering, biomedical applications, and automotive safety testing. It guarantees that the TM-EML system delivers reliable and consistent results, crucial for developing products that meet safety and quality specifications.
How does the software with a pre-programmed industry standards library benefit the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is equipped with versatile, user-friendly software that includes a comprehensive library of pre-programmed industry standards such as ASTM, ISO, DIN, EN, and BS. This software significantly boosts the system's functionality by simplifying the setup and execution of tests, allowing users to select from a broad range of standard testing protocols with just a few clicks.
This built-in library not only streamlines the testing process but also ensures that tests are conducted in strict compliance with international standards, which is important for maintaining accuracy and reliability in test results. The software's ease of use facilitates quicker personnel training and reduces human error during test setup. Additionally, the ability to easily switch between different testing standards makes the TM-EML system highly adaptable to different testing requirements across numerous industries.
What is the crosshead speed accuracy of the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System provides crosshead speed accuracy within ±1.0% or ±0.5% of the set speed, depending on the specific testing requirements and configurations. This high level of accuracy in controlling the crosshead speed guarantees that the speed at which tests are conducted is precise and consistent.
The ±1.0% accuracy is generally suitable for a wide range of industrial and research applications where moderate precision is acceptable. This level of accuracy is typically adequate for standard material testing situations, assuring that test conditions are met accurately without ultra-precision.
The more precise ±0.5% accuracy is beneficial for applications requiring higher control and precision. This tight accuracy is crucial in specialized testing environments, such as biomechanical research or in materials testing where even slight variations in speed could affect the outcome of the test significantly.
What are the power requirements for the different models of the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System has specific power requirements specific to each model's capabilities:
EML504 and EML105 Models: These models require a one-phase power supply, operating at 220±10% VAC 50/60Hz. This setup is suitable for locations with standard single-phase electrical infrastructure, making it easy to integrate these machines into most laboratory and industrial settings without special electrical modifications.
EML205, EML305, EML505, and EML605 Models: For these higher capacity models, a three-phase power supply is necessary, with specifications at 380±10% VAC, 50/60Hz. Three-phase power provides a more stable and efficient energy supply, which is necessary for handling the larger load capacities and operational demands of these more robust models.
These differing power requirements mean that each model operates optimally within its intended environment and capacity range, adapting to the specific power infrastructure available to it.
What advantages does the high-speed, low-vibration electromechanical drive offer in the TM-EML - Electro Mechanical Universal Testing System?
The high-speed, low-vibration electromechanical drive of the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell offers significant benefits that contribute to greater testing efficiency and accuracy. This drive system enables the testing machine to operate at higher speeds without compromising the quality of data due to mechanical vibrations. The low-vibration feature is particularly beneficial, as it minimizes noise and disturbance so that precision in load application and measurement is maintained throughout the testing process.
Additionally, the high-speed capability of the electromechanical drive allows for quicker test completion, which is essential in high-throughput testing environments where time efficiency is critical. This can significantly reduce overall test duration, leading to increased productivity and faster turnaround times for experimental results. The combination of speed and low vibration in the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell makes it an ideal choice for a number of testing applications, from research and development to quality control in manufacturing settings.
How does the dual-column load frame design benefit the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell features a sturdy, compact dual-column load frame that increases both system functionality and reliability. This robust load frame design provides stability and precision during testing, which is necessary for accurate mechanical testing outcomes.
The dual-column configuration not only provides the necessary support for high-force applications but also guarantees that the load is evenly distributed across the specimen, reducing the risk of misalignment and potential errors during testing. The compact nature of the load frame makes it ideal for laboratory environments where space efficiency is important, without compromising the system's ability to handle a large range of force capacities from 50 kN up to 600 kN.
This combination of sturdiness and compact design in the load frame allows the TM-EML system to conduct rigorous tests on different materials and products reliably, making it a valuable tool for industries requiring precise material characterization under mechanical stress.
What is the force resolution of the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System offers a high force resolution of 1/500,000 full scale (FS). As a result of such a high level of resolution, it is possible to measure forces with an extremely high degree of precision, which is essential when determining the mechanical properties of materials.
It is possible to detect even the smallest force changes thanks to this high resolution, providing detailed insight into the behavior of the material. It is particularly useful for applications where understanding the subtle differences in the behavior of materials can have a significant impact on the development and improvement of products.
This fine-resolution capability of the TM-EML system makes it possible to conduct reliable and detailed stress-strain analyses, which are important for advanced material science research and product quality assurance.
How does the automatic limit-checking feature contribute to the safety and reliability of the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell is equipped with an automatic limit-checking feature that significantly increases both the safety and reliability of the testing process. This feature involves continuous monitoring of critical parameters such as crosshead position, overload, temperature, and voltage. By automatically detecting and responding to any deviations from predefined safe operational limits, this system helps to ensure that the testing machine operates under safe conditions at all times.
Automatic limit checking of the crosshead position prevents mechanical damage to testing equipment and specimens by stopping the crosshead if it moves beyond its maximum allowable limit. Overload protection safeguards the load cell and other sensitive components from damage due to excessive force application. Similarly, monitoring temperature and voltage helps prevent overheating and electrical issues, which could lead to equipment failure or unsafe operating conditions.
This comprehensive monitoring system not only protects equipment and samples from damage but also significantly reduces accident risk, enhancing operator safety. Moreover, maintaining the machine within operational limits preserves the integrity of the test results, assuring the reliability and repeatability of the data gathered.
What are the different models available in the TM-EML - Electro Mechanical Universal Testing System series and their respective capacities?
The TM-EML - Electro Mechanical Universal Testing System series includes a range of models, each designed to meet different testing needs and capacity requirements. The models in this series are:
TM-EML504: Offers a force capacity of 50 kN (11240.44 lbf), suitable for testing smaller or more delicate materials.
TM-EML105: Provides a force capacity of 100 kN (22480.89 lbf), ideal for moderate-sized samples requiring higher force applications.
TM-EML205: Features a force capacity of 200 kN (44961.78 lbf), designed for more demanding material testing scenarios.
TM-EML305: Has a force capacity of 300 kN (67442.68 lbf), accommodating larger or tougher materials.
TM-EML505: Features a force capacity of 500 kN (112404.47 lbf), suitable for very high-load testing applications.
TM-EML605: The largest model with a force capacity of 600 kN (134885.36 lbf), designed for the highest load requirements in industrial settings.
Each model in the TM-EML series is equipped with a precision load cell and state-of-the-art testing features that make them versatile and suitable for a broad range of industrial and research applications. Users can choose a model that best fits their specific testing requirements, whether for routine quality control or advanced research and development.
What calibration standards does the TM-EML - Electro Mechanical Universal Testing System meet?
The TM-EML - Electro Mechanical Universal Testing System is calibrated according to ISO 7500 standards, specifically to Class 1 and Class 0.5 precision levels. This compliance with internationally recognized calibration standards guarantees that the system provides highly accurate force measurements, necessary for reliable and consistent results.
Class 1: This calibration class offers a standard accuracy level suitable for a variety of testing applications, including quality control and compliance testing. It is generally precise enough for mechanical testing requirements where extreme precision is not critical.
Class 0.5: Offering a higher level of precision, Class 0.5 is used for more demanding applications where minute differences in measurement can significantly impact material properties interpretation. This class is particularly relevant in research and development environments where a detailed understanding of material behavior under stress is required.
In addition to providing Class 1 and Class 0.5 calibration options, the TM-EML system provides flexibility to meet the needs of both standard industrial applications and high-precision scientific research.
How do precision, pre-loaded ball screws affect the TM-EML - Electro Mechanical Universal Testing System?
The precision, pre-loaded ball screws in the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell are key components in optimizing machine performance and accuracy. These ball screws are engineered to provide smooth and precise movement of the load frame during testing, allowing a precise application of force to specimens without backlash.
The pre-loading of the ball screws eliminates any gap or looseness in the screw mechanism, resulting in highly repeatable and accurate motions. This is particularly important for maintaining consistent test conditions and obtaining reliable results, especially when conducting tests that require very fine adjustments to force or displacement.
Furthermore, the precision aspect of these ball screws contributes to the system’s ability to perform tests with high-resolution measurements. This capability is vital for advanced materials testing where even minute differences in material behavior need to be detected and accurately recorded.
What are the weights of the different models in the TM-EML - Electro Mechanical Universal Testing System series?
The weights of the TM-EML - Electro Mechanical Universal Testing System models reflect their build and capacity, catering to a range of testing demands:
EML504 and EML105 Models: These models, designed for lighter applications, weigh 2645 lbs (1200 kg) each. Their construction allows for sufficient robustness while maintaining a manageable weight for easy installation and movement within testing facilities.
EML205 and EML305 Models: The mid-tier models, EML205 and EML305, each have a weight of 3306 lbs (1500 kg). This increased weight supports their enhanced capabilities and higher force applications, providing additional stability during testing.
EML505 and EML605 Models: The largest models in the series, EML505 and EML605, weigh 4410 lbs (2000 kg) each. This substantial weight supports the highest capacity and most demanding tests, providing stability and reducing vibrations during high-load operations.
What are the position resolutions for the different models of the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System series offers specific position resolutions for its different models, designed to provide increased measurement accuracy for different testing requirements. Here are the position resolutions for each model group:
EML504 and EML105: These models feature a position resolution of 0.048 micrometers.
EML205 and EML305: These models offer a higher position resolution of 0.014 micrometers, enabling extremely precise positioning necessary for advanced materials testing and research applications.
EML505 and EML605: These models have a position resolution of 0.021 micrometers, providing a balance between high precision and practical use.
This tiered approach to position resolution ensures that each model in the TM-EML series can effectively meet the specific precision demands of different industries and testing scenarios, from basic quality control to complex research and development projects.
What are the crosshead speed ranges for the different models of the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System features different crosshead speed ranges within its different models, customized for different testing tasks:
EML504 and EML105 Models: These models offer a crosshead speed range from 0.001 mm/min to 500 mm/min. This range of speeds allows for extremely slow to relatively fast testing speeds, allowing for precise control over test conditions, suitable for delicate and robust materials.
ML205, EML305, EML505, and EML605 Models: For these models, the crosshead speed range is from 0.001 mm/min to 250 mm/min. The reduced upper limit in these models is designed to cater for testing situations that may require more control and less speed.
These speed capabilities ensure that all models within the TM-EML series can meet diverse testing needs, from high-speed fatigue tests to slow, controlled deformation tests, making them valuable tools in both research and industrial settings.
What are the force capacity options available for the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell offers a wide selection of force capacities to satisfy an array of testing requirements. The available force capacities include:
50 kN (11240.44 lbf) for testing smaller or less robust materials.
100 kN (22480.89 lbf) suitable for moderate testing applications.
200 kN (44961.78 lbf) designed for more demanding material testing.
300 kN (67442.68 lbf) for even higher strength testing requirements.
500 kN (112404.47 lbf) and 600 kN (134885.36 lbf) for the highest testing demands typically required in heavy industrial applications.
This range means that the TM-EML system can effectively be used for a wide range of tests, from low-load examinations to high-strength evaluations, making it ideal for diverse sectors. The flexibility in force capacity allows users to precisely match the testing system’s capabilities to their specific material testing requirements.
What are the power consumption levels for the different models of the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System models vary in power consumption based on their design and testing capabilities:
EML504 and EML105 Models: These initial models have 2 kW power consumption. This lower power requirement is due to their design for less demanding applications, making them suitable for routine testing.
EML205 and EML305 Models: The mid-range models in the series, EML205 and EML305, consume 5 kW of power. This increase accommodates their greater capacity and enhanced functionalities, suitable for more extensive or complex testing procedures.
EML505 and EML605 Models: The largest models, EML505 and EML605, have 5.5 kW power consumption. This higher level of power consumption supports the top-end capabilities of these models, including their ability to handle the highest forces and most rigorous testing conditions.
A range of testing applications require different power consumption profiles, allowing each model to maintain performance while offering efficient energy consumption.
What types of testing applications are the TM-EML - Electro Mechanical Universal Testing System designed for?
The TM-EML - Electro Mechanical Universal Testing System is specifically designed to meet a broad range of mechanical testing applications, including tension, compression, and flexure tests. These systems are adaptable and robust, making them suitable for evaluating the mechanical properties of a diverse range of materials such as metals, composites, and wood products.
Tension tests assess the material's ability to withstand forces that pull it apart, measuring properties like maximum tensile strength and elongation. Compression tests evaluate the material's response to forces that reduce its size, such as crush resistance and stiffness. Flexure tests determine materials' behavior under bending stress, identifying flexural strength and modulus. This capability to perform multiple types of tests makes the TM-EML machine invaluable in industries where understanding these properties is an essential component of quality control and compliance with safety standards. The machine's adaptability allows it to meet the rigorous demands of both production testing and research applications, making sure that the materials will perform as expected in the application for which they have been designed.
What advantages does the complete selection of grips, fixtures, environmental systems, and extensometers provide in the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell offers a comprehensive selection of grips, fixtures, environmental systems, and extensometers, providing numerous advantages. Because of its versatility, the system can be adapted to meet unique testing requirements across a vast range of materials and products.
Grips and Fixtures: The availability of different grips and fixtures allows the system to securely hold different types of specimen shapes and sizes.
Environmental Systems: Incorporating environmental systems into the testing setup enables the simulation of different climatic conditions, such as humidity, temperature, and corrosive atmospheres. This capability is vital for assessing material behavior under environmental stresses that mimic real-world conditions.
Extensometers: Extensometers enhance deformation measurement precision during tests. These devices provide high-resolution data on material strain, crucial for detailed analysis of material properties such as elasticity, yield, and tensile strength.
In combination, these accessories greatly improve the functionality of the TM-EML system, making it a highly effective tool for comprehensive material testing, providing many customizable options.
What load range requirements are the TM-EML - Electro Mechanical Universal Testing System suited to?
The dual-column Class D testing systems of the TM-EML - Electro Mechanical Universal Testing System are designed to accommodate load range requirements from 50 kN (11240.44 lbf) to 600 kN (134885.36 lbf). This broad range makes the system highly flexible and suitable for many types of testing applications.
Such a capacity allows the machine to handle everything from light to heavy loads, making it ideal for testing different kinds of materials including metals, composites, and building components. The ability to adjust the load range enables users to customize the testing parameters to the specific strength and durability requirements of the material under examination. This flexibility is necessary for applications in sectors where varying degrees of force are needed to guarantee product safety and compliance with industry standards. The dual-column design increases machine stability and accuracy, providing reliable results highly valuable in quality assurance and research and development.
How does USB 2.0 communication benefit the control system of the TM-EML - Electro Mechanical Universal Testing System?
The TM-EML - Electro Mechanical Universal Testing System is equipped with a USB 2.0 communication interface, which optimizes its control system by facilitating fast and reliable data exchange between the testing machine's hardware and its software. The USB 2.0 interface supports data transfer speeds of up to 12Mb/s, enabling quick transmission of large datasets and real-time control commands.
This high-speed communication capability allows for smooth and efficient testing, allowing for immediate responses to control inputs and rapid updates of test parameters. The USB 2.0 system supports various communication modes, including controlling, breaking, batch, and real-time operations, which provides flexibility in managing test processes according to specific requirements.
The inclusion of USB 2.0 as the main communication channel underscores the system's commitment to adopting modern technological standards, enhancing overall testing operations. This connectivity option speeds up testing and increases data transfer reliability.
How do linear motion guides contribute to the TM-EML - Electro Mechanical Universal Testing System's operation?
The linear motion guides in the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell are integral to its functionality, providing superior alignment during testing procedures. These guides guarantee that the load frame movement is perfectly linear, preventing any lateral or rotational motion that could skew the test results. As well as providing accurate force application and measurement, this precision alignment also assures that the loads are applied evenly across test specimens.
The stability offered by these motion guides significantly enhances test outcome reliability. By maintaining strict alignment, they help replicate test conditions consistently, which is essential for valid and reproducible results. This feature is particularly important in applications where high precision and repeatability are necessary, such as material science research and quality control in manufacturing processes.
What are the benefits of the high-resolution, digital closed-loop controls integrated into the load frame of the TM-EML - Electro Mechanical Universal Testing System?
The high-resolution, digital closed-loop controls integrated into the load frame of the TM-EML - Electro Mechanical Universal Testing System with Precision Load Cell provide several critical benefits that improve machine testing accuracy and reliability. These controls enable precise regulation of the testing process, allowing real-time monitoring of applied forces and movements.
This high level of control resolution allows for minute adjustments to the testing parameters, resulting in highly accurate test results. The closed-loop system continuously monitors and adjusts operation based on feedback from the load cell and other sensors, making sure that the desired test conditions are maintained consistently throughout the experiment. This is particularly relevant when testing materials that require strict force and displacement specifications.
Furthermore, the integration of these controls into the load frame simplifies the machine's architecture, reducing mechanical complexity and increasing overall reliability. This integration helps prevent operational errors and reduces mechanical failures, contributing to smoother operation and longer equipment life.
