CNC machines have revolutionized tensile sample preparation, offering the highest precision, repeatability, and efficiency. These advanced machines significantly reduce preparation time while guaranteeing specimens meet stringent standards required for accurate testing outcomes. CNC equipment in this process benefits enhanced productivity, sample dimension consistency, and the ability to easily produce complex shapes, catering to an array of material types.
At TensileMill, our experience and customer satisfaction speak volumes. Our expertise in creating specimens of all shapes and from many materials has led us to design special equipment designed specifically for tensile sample preparation. Our clients' positive reviews underscore our commitment to excellence and innovation in meeting quality control, R&D, and production needs.
This article will showcase our top equipment for preparing flat "dog bones" and round tensile specimens. Our equipment stands out as the right choice for your needs, and we're excited to show you why.
TensileMill CNC MINI for Flat Dog Bone Specimen Preparation
Let's begin with flat dog bone specimens. The TensileMill CNC MINI stands out as our flagship product for flat tensile test sample preparation. This compact machine defies its size, offering unmatched flexibility and full CNC machining capabilities, making it a superior choice over traditional models. Despite its small footprint, the MINI provides a larger table size, increased power, and enhanced precision and repeatability, all of which are available at an affordable price.
What sets the TensileMill CNC MINI apart is its user-friendly interface, designed to accommodate operators of any skill level. The machine comes equipped with a 10" LCD screen, powered by our advanced Carbon software, which simplifies the milling process for tensile specimens. Operators can easily input desired dimensions based on different industry standards, with the machine ready to mill in mere seconds. The standard 2.2kW (3hp) water-cooled spindle means the MINI can handle an array of materials, from soft to hard, including Inconel, in substantial volumes.
Innovation extends to the software side as well, with the TensileMill CNC MINI featuring a comprehensive library of preprogrammed tensile specimens. This allows for the swift launch of milling programs without manual measurement inputs. Moreover, the machine can be upgraded to include the full Carbon software interface. This transforms it into a hybrid of a tensile sample preparation unit and a CNC machine, opening up a host of possibilities for advanced applications.
TensileTurn CNC - Industrial Upgrade for Round Specimen Preparation
When it comes to preparing round specimens for tensile testing, there's an exceptional variant that caters to your needs with precision and ease. The TensileTurn CNC - Industrial Upgrade Model stands out as a compact, yet powerful automatic CNC lathe, specifically engineered for industrial applications. This advanced system enables the preparation of accurate round tensile specimens, thereby facilitating the highest accuracy in tensile testing results. Its user-friendly design is especially noteworthy, featuring a touchscreen tensile milling interface that empowers operators of any skill level to efficiently prepare specimens according to desired dimensions. Whether you're following common standards like ASTM, ISO, DIN, etc., or creating custom sizes, you will be amazed at how versatile this machine is.
Beyond its broad compatibility with different materials and specimen types, the TensileTurn CNC - Industrial Upgrade is a true example of a turnkey solution. Its small footprint makes it an ideal fit for any laboratory environment, while the machine's design ensures accurate and repeatable results every time. The integration of TensileSoft and Carbon software further increases its capability, allowing experienced operators to execute a range of applications from cutting to drilling with remarkable ease.
This upgraded model doesn't just speed up specimen preparation. It revolutionizes it by offering a robust granite frame and shock-absorbent structure for stable, high-speed machining. Equipped with a high-performance motor, versatile turret, and automated center drilling, it's designed to meet industrial testing demands. The TensileTurn CNC - Industrial Upgrade Model not only saves valuable time by eliminating wait periods at machining centers but also guarantees the production of high-quality specimens, streamlining your testing workflow with maximum efficiency.
Boosting Tensile Testing with Quality Equipment from TensileMill CNC
At TensileMill, we provide state-of-the-art CNC machines that redefine precision, repeatability, and efficiency. Our portfolio includes the TensileMill CNC MINI for flat "dog bone" specimens and the TensileTurn CNC - Industrial Upgrade for round specimens, both designed to meet the highest standards of quality control, research and development, and production environments. These machines are not only about reducing preparation time but also about making sure each specimen conforms perfectly to stringent testing standards.
Our TensileMill CNC MINI is the flagship solution for flat specimens, providing a high degree of flexibility, full CNC capabilities, and a user-friendly interface at an affordable cost. Its advanced features and the ability to handle different types of materials make it an ideal choice for laboratories looking to simplify their specimen preparation process. On the other hand, the TensileTurn CNC - Industrial Upgrade offers an exceptional automatic CNC lathe for round specimen preparation, featuring a touchscreen interface for easy operation, versatile material compatibility, and precise, repeatable results.
Furthermore, our lineup also includes Universal Testing Machines (UTMs) for tensile testing, which means that clients have access to a complete solution for their tensile testing and specimen preparation needs.
Whether you need a compact solution for flat specimens, a robust system for round specimens, or a reliable UTM for tensile testing, TensileMill CNC has you covered. Our commitment to innovation and customer satisfaction is evident in every product we offer. For more information, contact us directly or request an online quote.